Popping bubble wrap is an interesting idle pass time, is not it? Admit it, a few of your fondest childhood reminiscences are of you popping away at a sheet of the stuff with absorbed curiosity, right? In these treasured idle moments did you ever wonder how that bubble wrap is made? Or how these excellent little pockets of air are trapped between the plastic just on your popping pleasure? Read on to search out out precisely how it's all done.

First, granules of plastic are intently sprinkled onto a heated conveyor belt. This warms the plastic grains to a pliable consistency, although they still hold their shape. Think of those bits of plastic like heated chocolate chips; even when they're scorching they nonetheless stay the identical form unless disturbed, at which point they change into liquid. So the warm plastic grains pass under a roller which squashes them all flat. Throughout this squashing, the individual bits of plastic get melded together and a thin, clear sheet of plastic emerges on the other side of the roller.

Now, of these sheets are used for making bubble wrap. One has the precise bubbles and the other acts as a cover to seal the air in. To form the bubbles, the primary sheet is wrapped around a cylindrical bar with little bubble shaped indentations in it. Because the plastic is held taut on the cylinder, suction pulls it into each little gap, shaping the bubbles by stretching plastic into the dents. This is a lot like if you poke you finger into a taut sheet of plastic wrap and depart a dent.

Finally, the second sheet of plastic is laid on high of the first, trapping the air within the bubbles between them. A blast of hot air seals the two sheets collectively into a single piece and voila! bubble wrap! The factory packages the bubble wrap (no stuffing required there) and ships it off. The various firms and companies that use this product on a regular basis receive it and package their own items in it to protect them from damage in transit.

So the following time a big package arrives at your door and also you rip it open to search out it stuffed with bubble wrap, think back to the factory the place that stuffing was made. And while you are indulging your internal child by taking part in with your noisy improvised toy, keep in mind the simple process that created this wonderfully amusing material. Happy popping!

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